Located in Mt. Airy in Surry County, the North Carolina Granite
Company is the largest open-face granite quarry in the world! Many
of the city’s homes, churches and businesses are made from the
black speckled and white granite. The granite pluton being quarried
in Mt Airy is roughly circular in shape with a diameter of five
miles. It underlies the entire City of Mt. Airy and the surrounding
area.
Granite, in the broad sense of the term, is a massive rock with
a salt-and-pepper appearance due to random distribution of light
and dark minerals. The mineral grains are coarse enough to be
individually visible to the naked eye. Granite is a plutonic
igneous rock. There are two types of igneous rock—plutonic and
volcanic. Both types result from the cooling and solidification of
molten rock, or magma.
Magma originates deep within the Earth and rises toward the
Earth’s surface at temperatures of about 1,000 °C if granitic in
composition and of as high as 1,200 °C if basaltic—by comparison,
steel melts at about 1,430 °C. Magma that cools and solidifies
within the Earth’s crust forms plutonic rock (named for Pluto, the
Roman god of the underworld). Eventually, the granite reaches the
earth’s surface where a pluton becomes a batholith. Granite
quarries are only formed on extremely large batholiths.
Geologists say several steps are required to form granites. The
process starts with partial melting of continental sedimentary and
metamorphic rocks 12–25 miles down in the earth’s crust (a process
called generation). This must be followed by the collection of the
melt (called segregation), then transportation of the now less
dense, buoyant magma upwards (ascent), and finally the intrusion of
the magma to form a body in the upper crust (emplacement). There,
as little as 1–3 miles below the earth’s surface, the granite mass
fully crystallizes and cools. Subsequent erosion exposes it at the
earth surface.
The three phases of pluton creation along the Eastern Blue Ridge
corresponds with established geologic ages for three major mountain
building events known as orogenic pulses that occurred along the
western flank of the southern Appalachians.
Tectonics (Continental Plate Movement and Earthquakes),
deformation by faulting and rifting, and metamorphism from extreme
heating and cooling all played a role in creation of this giant
igneous pluton. The magma composition of plutons are related to
plate the tectonic setting and history of the pluton as it raised
through the earth’s crust. This pluton is believed to have been
formed with the Late Paleozoic Era collision of the African and
North America continents. Heat from partially-melted oceanic crust
melted the granitic continental crust. The pluton was formed during
the cooling process and slowly pushed it’s way up to the
surface.
Understanding what magma is and why it is thought to exist
underground can help explain the pluton development process. The
molten material which flows from volcanoes is known as lava and
cools to form volcanic rocks. So lavas must be molten rocks; that
is, they were originally rocks that melted deep inside the earth
underneath volcanoes. When deep inside the earth, these molten rock
materials are called magmas because they are slightly different in
composition and physical properties due to the steam and gases they
have dissolved in them that erupt separately from the lavas through
volcanoes.
Geologists say before volcanic eruptions there are warning
“rumbles” inside volcanoes. These are earthquakes generated by the
magmas moving up into the volcanoes. Such earthquakes have allowed
geologists to reconstruct how magmas first “pond” below volcanoes
in reservoirs known as magma chambers before their final passage
upward through volcanoes to erupt as lavas. If the magma cools when
it “ponds” in the magma chamber, rather than rising further to
erupt at the earth’s surface, then it crystallizes as an intrusion.
Subsequent erosion of all the overlying rock layers eventually
exposes such intrusions at the earth’s surface.
This scenario has been confirmed by mining operations that have
excavated into granite intrusions that must have formed under
volcanoes. The remnants of such volcanoes overlie the granite
intrusions, and their volcanic rocks are the same compositions as
the granite intrusions (the former magma chambers).
Individual bodies of granitic rock, particularly large ones,
generally vary in mineral makeup and commonly overlap the
boundaries between specific rock classifications. Bodies of
granitic rock may also overlap each other’s compositional ranges,
and so composition is only one factor in the recognition of
separate rock bodies. The chief distinguishing property may be the
presence or absence of specific minerals. Or it may be the general
physical appearance defined by the texture of the rock—the size,
shape, and arrangement of the minerals.
Younger magma shoots thin sheets into cracks in the older rocks.
Some of the younger plutons contain inclusions, or fragments of
older rock, which were embedded in the younger rock while it was
still molten. Where dark inclusions or other oriented structures
are present, the contact between two rock bodies may truncate
structures in the older body, while similar features in the younger
rock may parallel the contact.
These granite intrusions of North Carolina and The Blue Ridge
Piedmont represent rocks formed from the earth's crust. They are
literally basement rocks that have risen to the earth's surface.
There are hundreds of studies underway on the geochemical
composition of these giant rocks that have emerged from below and
each day geologists learn more about their origin and the geologic
history of the region.
Not every state has an official rock. Granite was designated in
1979 as the official Rock of the State of North Carolina. It was in
honor of the state's first commercial natural stone business, but
more importantly in recognition of the many beautiful structures
built from Mount Airy “White” as it's called that dot the earth.
Tests on the Mt. Airy granite show that a cubic foot weighs 165
pounds, and its crushing strength is 29,233 pounds per square
inch.
North Carolina Granite Quarry produces what is known as
“Dimension Stone” which is defined as natural rock material
quarried for the purpose of obtaining blocks or slabs that meet
specifications as to size (width, length, and thickness) and shape.
Although a variety of igneous, metamorphic, and sedimentary rocks
are used as dimension stone, the principal rock types are granite,
limestone, marble, sandstone, and slate. Dimension stone is used
extensively in home improvements, historic preservation, exterior
and interior paneling for buildings and construction
applications.
Most dimension stone was sold or used as rough blocks for
building and construction, flagstone, curbing, ashlars and
partially squared pieces, and monumental and memorial stones.
Beginning in late 2000, the company began a new quarrying
process. The process involves water jet drilling in combination
with horizontal wire sawing. The new process allows quarrying faces
to be developed throughout the property, extends reserves, and
provides a more efficient quarrying process. Technology at the
quarry has changed dramatically over the past two centuries.
Explosives once loosened the rock for removal. In the 19th Century,
long drills and wedges were used in order to break the granite into
large blocks which can weigh as much as 2 tons.
A public observation point along the adjacent perimeter road of
the quarry gives visitors a panoramic view of the rock and the
technology utilized by its workers. The observation deck can be
reached by car and is open without restriction each day that the
quarry is in operation, including weekends, during the daylight
hours.
Take US 52 to SR 103 to the observation area. No permission
required for the visit. Travel to the coordinates listed above and
provide the following information.
At the coordinates provided above for the upper observation
area:
1.Estimate the thickness of a granite slab perched against the
fence line along the observation area.
a/10" b/15" c/20"
2. Estimate the distance across the giant pluton from the
observation deck to the tool buildings across the width of the
rock.
a/200 yd b/250 yd c/300 yd
3. Shoot an elevation for the observation platform at the
highest exposed level of the rock.
4. Travel back down the entry road that accesses the observation
points. Stop at the lower observation area and take a photo of your
GPS and the dramatic length of exposed rock at the gravel turn
around area by the church. Post it with your log. The coordinates
for the lower observation turn around point are 36 30.466 and 80
35.422.
5. Shoot an elevation here at the lower surface level of this
igneous pluton.
“The Rock” has been harvested for more than 265 years. And it
will be for the next several thousand years! The great grand
children of your great grand children's great grand children will
be able to design and build a building that will match exactly one
you might build today with Mount Airy White Dimension Stone. Funny,
what once was thought of as a white elephant when the land the
quarry stands on was purchased for a farm by Robert Gilmer in 1849
is really something rare on the earth and famous around the
globe.
In the Southern Appalachians, the history of the last billion
years is recorded in the rocks. By reading the rocks, geologists
can trace their incredible history of earthquakes and volcanoes in
what is present day Carolinas. What an amazing thought to think of
ancient continents colliding and mountains forming while volcanoes
erupted and faults formed from earthquakes. Visit the rock and be a
geologic sleuth yourself and take a peak at what geologic forces
have created here.